Gas Meter

RFI Shield Clips & Cans – A Simple & Efficient Solution for EMI/RFI Protection

Product in Action: Gas Meter

In the electronics industry, compliance with regulations for radio frequency interference (RFI) and electromagnetic interference (EMI) protection is crucial. Harwin’s RFI Shield Clips & Cans offer an efficient and flexible solution to address these issues, replacing traditional methods that require manual soldering.

One real-world application of this technology is in gas meters, where RF attenuation is critical to ensure accurate and interference-free readings in in-home metering systems.

Features

Easy Installation – Shield Cans are simply pressed into SMT Clips without the need for additional soldering.
Quick Removal & Replacement – Reduces the risk of PCB damage during maintenance.
Cost-Effective – Simple five-sided design that lowers manufacturing costs.
Increased Productivity – Eliminates slow and risky hand-soldering processes.
Flexible Options – Available in 13 variations with Shield Can thicknesses ranging from 0.13mm to 1.00mm.

Application in Gas Meters

  • Application: Used in in-home gas metering systems, particularly in the Netherlands, where strict RF attenuation profiles are required.

  • Challenge: The customer needed an EMC shielding solution for a low-profile, space-constrained design.

  • Harwin’s Solution: The use of micro shield clips and low-profile cans provided an effective shielding method while maintaining a compact design, ensuring proper electromagnetic compatibility (EMC) without compromising space or performance.

Other Applications & Markets

Apart from gas meters, these shielding solutions are widely used in:
🔹 Wi-Fi Modules
🔹 Bluetooth Devices
🔹 Smartphones
🔹 Telecommunications Equipment
🔹 Smart Electronics (Smart Fridges, Smart Devices)

Product Variations

Shield Cans come in different thicknesses (0.15mm, 0.2mm, 0.3mm), each with dedicated clips to ensure a secure and stable fit. All clips are supplied in Tape and Reel packaging, making them suitable for fast and automated assembly.

Summary

By using Harwin’s RFI Shield Clips & Cans, electronics manufacturers can improve assembly efficiency, reduce costs, and ensure better EMI/RFI protection. The Gas Meter case study demonstrates how these components solve real-world challenges in space-limited applications while maintaining optimal RF performance.

Optronic Mast System

Gecko SL: Compact, High-Reliability Connectors

Product in Action: Optronic Mast System

Harwin’s Gecko-SL (G125 series) connectors are designed for applications where size, weight, and durability are critical. With a 1.25mm pitch, these high-reliability connectors offer a secure, space-saving interconnect solution for cable-to-board, cable-to-cable, and board-to-board applications. The Screw-Lok (SL) fixing system enhances robustness and stability, making Gecko-SL ideal for demanding environments.

Features

  • Compact & Lightweight: Up to 45% footprint reduction and 75% weight savings over Micro-D connectors.
  • High-Reliability Contacts: Patented Beryllium Copper contacts provide superior durability and conductivity.
  • Screw-Lok System: Secure and easy-to-use fixing mechanism for enhanced mechanical stability.
  • EMI/RFI Shielding: Optional metal backshells for superior electromagnetic protection.
  • Extreme Durability: Withstands high vibration (20g), shock (100g), and temperatures from -65°C to +150°C.

Applications & Market

Gecko-SL is trusted across industries requiring rugged and lightweight connectors:

Defense & Marine Systems – Proven in submarine mast technology and other mission-critical defense applications.
Aerospace & UAVs – Reliable performance in extreme environments.
CubeSats & Space Technology – Compact footprint for optimized PCB space.
Autosport & Robotics – Vibration-resistant, ensuring stable connectivity.
Oil & Gas – Harsh environment tolerance with superior electrical integrity.

Proven in the Optronic Mast System

Gecko-SL connectors play a crucial role in next-generation submarine technology, as seen in the Optronic Mast System. The system integrates a multi-spectral camera into a submarine mast, providing enhanced 4K visible and infrared imaging for all-weather, all-light conditions. The challenge was to increase the number of connections within the same confined mast space while ensuring high reliability in extreme underwater environments.

The Gecko-SL solution delivered:
🔹 Compact design, allowing for more connections without increasing space.
🔹 Superior durability, withstanding high-vibration and harsh marine conditions.
🔹 Secure locking mechanism, ensuring stable connectivity even in dynamic submarine operations.

Summary

Gecko-SL connectors are engineered for extreme environments, offering compact, high-performance, and long-term reliability in applications like submarine systems, aerospace, and defense technology. Their success in the Optronic Mast System highlights their mission-critical capabilities, making them the preferred choice for engineers and designers worldwide.

Ready to explore the Gecko-SL connectors? Click the button below to view the full product range on our website.

EV Inverter

Harwin’s Archer Kontrol

Product in Action: EV Inverter

Harwin’s Archer connector solutions play a crucial role in EV inverters, ensuring reliable power transmission and seamless integration within electric vehicle systems. Designed for high performance, Archer connectors support the demanding requirements of EV applications, enhancing efficiency and durability.

Features

  • Archer 1.27mm pitch connectors for space-saving designs
  • High durability with twin beam contacts for better retention

  • Surface mount and throughboard options for flexible integration

  • Shrouded and polarized designs to prevent misalignment

  • Tape and reel packaging for automated assembly processes

 

Application and Market

  • Used in EV inverters for efficient power transmission

  • Suitable for automotive, industrial automation, and renewable energy sectors

  • Supports high-density PCB layouts in compact EV powertrain systems

  • Helps manufacturers enhance performance and reliability in electric mobility.

 

Variation

  • Available in single-row and double-row configurations

  • Vertical and horizontal orientations for diverse design needs

  • IDC (Insulation Displacement Connectors) for cable-to-board solutions

  • Custom lengths and specifications upon request

 

Summary

Harwin’s Archer high-performance connectors are integral to EV inverter technology, providing compact, durable, and efficient solutions. With a broad range of options, these connectors enable seamless integration, optimizing energy flow and supporting the growing demand for electric vehicles.

 

Cockpit Lighting Control

SMT Connectors 90°

Product in Action: Cockpit Lighting Control


The Datamate series by Harwin is a high-reliability connector range designed for aerospace, military, robotics, autosport, and industrial applications. With a compact 2mm pitch, it offers superior durability, secure mating, and multiple mounting options, including board-to-board, cable-to-board, and cable-to-cable configurations. The range also includes 90-degree SMT connectors, ideal for space-saving PCB layouts and automated assembly processes.

Features

  • High-Reliability Contact System4-fingered Beryllium Copper female contacts with gold plating for exceptional electrical and mechanical performance.
  • Compact & Rugged Design – 2mm pitch for improved current ratings and vibration resistance.
  • Secure Mating Connections – Features latches, jackscrews, and 101Lok bayonet fixings for maximum stability.
  • Shrouding & Polarization – Prevents incorrect mating and accidental damage.
  • Flexible Mounting Options – Available in SMT, through-hole, and 90-degree SMT configurations for compact PCB designs.
  • Application & Market

    The Datamate series is widely used across industries where reliability and durability are critical:

    • Aerospace & Military – Suitable for avionics, UAV systems, and rugged communication equipment.
    • Robotics & Industrial Automation – Provides robust connectivity in dynamic and high-vibration environments.
    • Autosport & Motorsport Electronics – Ensures stable connections in vehicles exposed to extreme acceleration and environmental conditions.
    • Medical & Instrumentation – Supports compact designs requiring high signal integrity and secure mating.

    With the increasing use of 90-degree SMT connectors, Datamate enables streamlined PCB designs for edge-mounted connectors, reducing assembly complexity while maintaining high reliability.

    Variation

    Datamate connectors come in multiple configurations, including:

    • Vertical and Right-Angle PCB Mounting – Available for both male and female connectors.
    • SMT and Through-Hole Options – Supports a wide range of assembly methods, including 90-degree SMT connectors for compact PCB layouts.
    • Power, Signal, and Coax Variants – Options for mixed signal-power applications and high-frequency coaxial transmission.

    Summary

    The Datamate series by Harwin provides high-reliability connectivity solutions for industries requiring rugged performance and long-term durability. While throughboard solutions like PIHR offer mechanical stability, SMT connectors—particularly 90-degree variants—allow for compact and efficient PCB designs, improving automated assembly and space optimization. With multiple mounting configurations, secure mating features, and environmental resistance, Datamate remains the preferred choice for engineers designing mission-critical systems.

Flecto- The Latest Evolution of Floating Board-to-Board Connectors

Flecto- The Latest in Floating Connector Technology

Modern electronic designs often incorporate multiple PCBs, whether to reduce design time through a modular approach or to ensure the final solution fits within space constraints. Connecting these PCBs efficiently is crucial for signal and power distribution, but traditional board-to-board connectors often require precise placement, which can lead to manufacturing challenges.

Flecto is designed to address these issues by offering a floating connector solution that absorbs misalignment while maintaining strong and reliable interconnects. With a range of configurations and enhanced mechanical stability, Flecto ensures seamless multi-board connections without compromising quality or efficiency.

Features

  • Floating Design – Spring-like terminals allow lateral and longitudinal movement, reducing stress caused by misalignment.
  • Versatile Options – Available in all-signal or mixed signal and power configurations.
  • Compact & Flexible – Contact pitches with mated mounting heights as low as 5.98mm.
  • Strong & Reliable – Includes location pegs for stability, retention tabs, and through-board solderable posts for enhanced mechanical strength.

Technical Specifications

  • Mounting Height: As low as 5.98mm
  • Interconnect Types: Parallel and right-angle options
  • Contact Configurations: Signal-only and mixed signal-power
  • Alignment Features: Location pegs and retention tabs for stable placement

Applications

  • Electric Vehicles

    • Infotainment systems
    • Inverter units
    • Battery Management Systems
    • LIDAR
  • Smart Factory

    • Factory Automation
    • Drives & Controls
    • Robotics
    • Sensor Units
    • Vision Systems
  • Embedded Systems

    • Datacoms
    • Home Automation
    • Medical Devices
    • Transit Systems

Variations

  • Available in different pin configurations to suit various design requirements
  • Multiple pitch options for optimized board space utilization

Summary

The Flecto family of floating board-to-board connectors provides an innovative solution for high-precision PCB connections. With features that enhance alignment accuracy and mechanical stability, Flecto ensures robust and reliable interconnects, making it an ideal choice for modern electronic designs.

View Products

 

Electric Vehicle Power Module

Sockets for Insulated Metal Substrate (IMS) PCBs

Product in Action: Electric Vehicle Power Module



Features

  • Repairability & Protection: Enables replaceable connections, protecting temperature-sensitive components from soldering heat.
  • High-Reliability (Hi-Rel) Construction: Uses four-finger Beryllium Copper clips in turned Brass shells for durability and resistance to shock and vibration.
  • Various Retention Methods: Includes clearance fit (smooth shell) and knurled fit for stronger mechanical hold.
  • Multiple Termination Styles: Options include closed, open, and wire-wrap for different assembly needs.
  • Surface Mount (SMT) Options: Includes Sycamore Contact sockets with three points of contact for improved signal integrity.
  • Electrical & Environmental Specifications: Offers current ratings from 2A to 20A, temperature resistance from -55°C to +125°C, and high mating cycle durability.

Application and Market

  • Aviation – Avionics, guidance systems, radar, flight controls, HUD (Heads-Up Displays)
  • Industrial – Handheld and portable monitoring equipment, production line controls, drive units
  • Metering & Measurement – Heat and gas sensor units, fire detection, smart meters, flow regulation systems
  • UAVs – Autopilot systems, flight controls, datacoms, GNSS receivers, inertial measurement
  • Motorsport & EV – Electronic management systems, telemetry, cockpit systems, Energy Recovery Systems (ERS), battery management

Variations

  • Mating Pin Sizes: Available in Ø0.5mm, Ø0.8mm, Ø1mm, and Ø2mm sizes.
  • Packaging Options: Loose-packed or metal comb carrier strips for automated assembly.
  • Sycamore Contact SMT Sockets: Available in six variations with different body lengths and entry types (top/bottom).
  • Twin Beam SMT Sockets: Ultra-low profile design for automated SMT processes, available in different pin accommodations.
  • Test Sockets: Designed for Ø2.03mm test probes with surface mount and throughboard options.

Summary

Harwin’s PCB sockets provide high-reliability, repairable, and durable connectivity solutions for various applications. They feature different sizes, termination styles, and mounting options to support diverse electronic and industrial needs. The range includes standard PCB sockets, Sycamore Contact SMT versions, and specialized test sockets, ensuring compatibility with different design requirements.

New Single Row 1.27mm Kontrol Connector & Cable Assemblies

Introducing the New Single Row 1.27mm Kontrol Connectors & Cable Assemblies 

Compact. Reliable. Built for Harsh Environments.




Harwin is expanding its Kontrol range of 1.27mm pitch connectors, introducing a new single-row series designed for industrial and EV applications. With 49 new products, including SMT connectors and double-ended cable assemblies, this range offers increased design flexibility and robust performance in demanding environments.

Features:

  • Available in 2 to 12 pin configurations for precise design adaptability
  • Vertical and horizontal SMT connectors with full shrouding for pin protection
  • Polarized design and latched tool-free mating to prevent misalignment and ensure secure connections
  • UL-Specification 26 AWG ribbon cables in 150mm and 300mm lengths

Technical Specifications:

  • Current rating: 1.2A per contact
  • Contact resistance: 25mΩ
  • Qualified for up to 500 mating operations
  • Operating temperature range: -55°C to +125°C (board-to-board) and -20°C to +105°C (cable-to-board/cable-to-cable)
  • Vibration resistance up to 20 G for 12 hours
  • Available in tape and reel packaging for automated assembly with disposable pick-and-place caps

Applications:

  • Industrial and Embedded Systems – Rugged connections for tough conditions
  • Electric Vehicles (EVs) – Compact, high-performance interconnects for space-constrained designs
  • High-Vibration Environments – Reliable, secure connections in challenging conditions

Variations:

  • SMT Connectors: Vertical (male) & Horizontal (male & female)
  • Pin count options: 2 to 12 pins
  • Cable assemblies: Male & female double-ended
  • Cable lengths: 150mm & 300mm

Summary:

The Single-Row 1.27mm Kontrol Connectors and Cable Assemblies offer a robust and flexible solution for industrial and EV applications. This expansion includes 49 new products designed for secure connections in compact spaces and harsh conditions. With features such as tool-free mating, high vibration resistance, and automated assembly compatibility, these connectors provide reliability and efficiency for a range of modern designs.

Flecto Floating Connectors

Flecto Floating Connectors

Features:
  • Movement in the X, Y, Z axes before and during mating to allow for multiple connections between two PCBs.
  • Up to 12GHz / 12Gbps data rate.
  • FLECTO signal-only connectors feature location pegs to eliminate movement during solder reflow. These are augmented with retention tabs to provide additional mechanical strength for surface mount connectors.
  • On the mixed signal and power connectors, through-board solderable posts are provided for both location accuracy and enhanced mechanical strength. The latter ensures resistance to shocks as high as 50G.
  • A number of the connectors in the family feature shrouded contacts to prevent accidental damage when no mating connector is present, while others offer polarization within the shroud to ensure mating is only possible in one direction.
  • Supports automated assembly with its Tape and Reel Packaging.
Applications:
  • Electric Vehicles
    • Infotainment Systems
    • Inverter Units
    • Battery Management Systems
    • LIDAR
  • Smart Factory
    • Factory Automation
    • Drives and Controls
    • Robotics
    • Sensor Units
    • Vision Systems
  • Embedded Systems
    • Datacoms
    • Home automation
    • Medical Devices
    • Transit Systems
Variations:

Consists of five series with three pitch options and floating mechanism is included in the male connector.

  • F10 series: 0.50mm (.0197″) pitch, all signal
  • F11 series: 0.5mm (.0197″) pitch, signal + power
  • F12 series: 0.5mm (.0197) pitch, all signal
  • F20 series = 0.635mm (.25″) pitch, all signal
  • F30 series = 0.80mm (.315″) pitch, all signal
Summary:

Interconnect is an integral and important aspect of every electronic design. Board-to-board connectors can allow designers to follow a modular design path, separating key elements of a system. This facilitates re-use across other designs, shortening time-to-market and reducing design risk. Additionally, these connectors support the development of compact, multi-board solutions that allow for small form-factor designs able to fit into space-constrained environments.

However, the increased demand for multiple connectors per board pair increases the possibility of potential misalignment during automated pick-and-place and solder reflow processes. This, in turn, can lead to manufacturing quality issues if the connectors experience unintended strain. In addition, once the systems are in the field, these stresses may be exacerbated by additional stresses resulting from short-term or long-term exposure to shock, vibration or changes in temperature. By accommodating and absorbing misalignments and small movements in multiple axes, floating board-to-board connectors such Harwin’s new FLECTO range allow OEMs to deploy automated manufacturing techniques for PCBs featuring multiple connectors without compromising data performance and power transfer capabilities.

 

Optronic Mast System

Optronic Mast System

Application:
Multi-spectral camera integrated into a submarine mast.

Background:
The customer has been using Harwin Connectors for many years, trusting the high-reliability connectors in the defense environment and their long-term availability.

The Challenge:
The new optronic system was an upgrade from a single HD camera to a 4k visible and short-wave infra-red camera with multiple sensors for all-light/all-weather conditions. The mast had to stay the same size, but the camera required more connections, so space was a major issue.

Harwin Solution:
Gecko-SL met the smaller size requirements, while still delivering the high-reliability performance expected for the environmental conditions.

 

Defence & Security UAV

Defence & Security UAV

Application:
Battery Power connection.

Background:
UAV platform with cameras and sensors for
surveillance and security applications: threat
detection, tracking ground assets, disaster
management, search and rescue, crowd
control. Operates up to 4,500 meters and
carries temperature and humidity
certification.

The Challenge:
Power required from the battery to a high
current payload application, needing
continuous 60A current through a
cable-to-board connection. Connection must
be high-reliability with solder cups on the
cable connector.

Harwin Solution:
The Kona 2-contact female cable connector
mated to the male PCB connector supplies
the high-reliability connection required, with
the 60A current-carrying capacity. The PCB
connector is on the battery side, making the
battery easy to disconnect and replace when
required.