Electric Vehicle Power Module

Sockets for Insulated Metal Substrate (IMS) PCBs

Product in Action: Electric Vehicle Power Module



Features

  • Repairability & Protection: Enables replaceable connections, protecting temperature-sensitive components from soldering heat.
  • High-Reliability (Hi-Rel) Construction: Uses four-finger Beryllium Copper clips in turned Brass shells for durability and resistance to shock and vibration.
  • Various Retention Methods: Includes clearance fit (smooth shell) and knurled fit for stronger mechanical hold.
  • Multiple Termination Styles: Options include closed, open, and wire-wrap for different assembly needs.
  • Surface Mount (SMT) Options: Includes Sycamore Contact sockets with three points of contact for improved signal integrity.
  • Electrical & Environmental Specifications: Offers current ratings from 2A to 20A, temperature resistance from -55°C to +125°C, and high mating cycle durability.

Application and Market

  • Aviation – Avionics, guidance systems, radar, flight controls, HUD (Heads-Up Displays)
  • Industrial – Handheld and portable monitoring equipment, production line controls, drive units
  • Metering & Measurement – Heat and gas sensor units, fire detection, smart meters, flow regulation systems
  • UAVs – Autopilot systems, flight controls, datacoms, GNSS receivers, inertial measurement
  • Motorsport & EV – Electronic management systems, telemetry, cockpit systems, Energy Recovery Systems (ERS), battery management

Variations

  • Mating Pin Sizes: Available in Ø0.5mm, Ø0.8mm, Ø1mm, and Ø2mm sizes.
  • Packaging Options: Loose-packed or metal comb carrier strips for automated assembly.
  • Sycamore Contact SMT Sockets: Available in six variations with different body lengths and entry types (top/bottom).
  • Twin Beam SMT Sockets: Ultra-low profile design for automated SMT processes, available in different pin accommodations.
  • Test Sockets: Designed for Ø2.03mm test probes with surface mount and throughboard options.

Summary

Harwin’s PCB sockets provide high-reliability, repairable, and durable connectivity solutions for various applications. They feature different sizes, termination styles, and mounting options to support diverse electronic and industrial needs. The range includes standard PCB sockets, Sycamore Contact SMT versions, and specialized test sockets, ensuring compatibility with different design requirements.

New Single Row 1.27mm Kontrol Connector & Cable Assemblies

Introducing the New Single Row 1.27mm Kontrol Connectors & Cable Assemblies 

Compact. Reliable. Built for Harsh Environments.




Harwin is expanding its Kontrol range of 1.27mm pitch connectors, introducing a new single-row series designed for industrial and EV applications. With 49 new products, including SMT connectors and double-ended cable assemblies, this range offers increased design flexibility and robust performance in demanding environments.

Features:

  • Available in 2 to 12 pin configurations for precise design adaptability
  • Vertical and horizontal SMT connectors with full shrouding for pin protection
  • Polarized design and latched tool-free mating to prevent misalignment and ensure secure connections
  • UL-Specification 26 AWG ribbon cables in 150mm and 300mm lengths

Technical Specifications:

  • Current rating: 1.2A per contact
  • Contact resistance: 25mΩ
  • Qualified for up to 500 mating operations
  • Operating temperature range: -55°C to +125°C (board-to-board) and -20°C to +105°C (cable-to-board/cable-to-cable)
  • Vibration resistance up to 20 G for 12 hours
  • Available in tape and reel packaging for automated assembly with disposable pick-and-place caps

Applications:

  • Industrial and Embedded Systems – Rugged connections for tough conditions
  • Electric Vehicles (EVs) – Compact, high-performance interconnects for space-constrained designs
  • High-Vibration Environments – Reliable, secure connections in challenging conditions

Variations:

  • SMT Connectors: Vertical (male) & Horizontal (male & female)
  • Pin count options: 2 to 12 pins
  • Cable assemblies: Male & female double-ended
  • Cable lengths: 150mm & 300mm

Summary:

The Single-Row 1.27mm Kontrol Connectors and Cable Assemblies offer a robust and flexible solution for industrial and EV applications. This expansion includes 49 new products designed for secure connections in compact spaces and harsh conditions. With features such as tool-free mating, high vibration resistance, and automated assembly compatibility, these connectors provide reliability and efficiency for a range of modern designs.

Flecto Floating Connectors

Flecto Floating Connectors

Features:
  • Movement in the X, Y, Z axes before and during mating to allow for multiple connections between two PCBs.
  • Up to 12GHz / 12Gbps data rate.
  • FLECTO signal-only connectors feature location pegs to eliminate movement during solder reflow. These are augmented with retention tabs to provide additional mechanical strength for surface mount connectors.
  • On the mixed signal and power connectors, through-board solderable posts are provided for both location accuracy and enhanced mechanical strength. The latter ensures resistance to shocks as high as 50G.
  • A number of the connectors in the family feature shrouded contacts to prevent accidental damage when no mating connector is present, while others offer polarization within the shroud to ensure mating is only possible in one direction.
  • Supports automated assembly with its Tape and Reel Packaging.
Applications:
  • Electric Vehicles
    • Infotainment Systems
    • Inverter Units
    • Battery Management Systems
    • LIDAR
  • Smart Factory
    • Factory Automation
    • Drives and Controls
    • Robotics
    • Sensor Units
    • Vision Systems
  • Embedded Systems
    • Datacoms
    • Home automation
    • Medical Devices
    • Transit Systems
Variations:

Consists of five series with three pitch options and floating mechanism is included in the male connector.

  • F10 series: 0.50mm (.0197″) pitch, all signal
  • F11 series: 0.5mm (.0197″) pitch, signal + power
  • F12 series: 0.5mm (.0197) pitch, all signal
  • F20 series = 0.635mm (.25″) pitch, all signal
  • F30 series = 0.80mm (.315″) pitch, all signal
Summary:

Interconnect is an integral and important aspect of every electronic design. Board-to-board connectors can allow designers to follow a modular design path, separating key elements of a system. This facilitates re-use across other designs, shortening time-to-market and reducing design risk. Additionally, these connectors support the development of compact, multi-board solutions that allow for small form-factor designs able to fit into space-constrained environments.

However, the increased demand for multiple connectors per board pair increases the possibility of potential misalignment during automated pick-and-place and solder reflow processes. This, in turn, can lead to manufacturing quality issues if the connectors experience unintended strain. In addition, once the systems are in the field, these stresses may be exacerbated by additional stresses resulting from short-term or long-term exposure to shock, vibration or changes in temperature. By accommodating and absorbing misalignments and small movements in multiple axes, floating board-to-board connectors such Harwin’s new FLECTO range allow OEMs to deploy automated manufacturing techniques for PCBs featuring multiple connectors without compromising data performance and power transfer capabilities.

 

Optronic Mast System

Optronic Mast System

Application:
Multi-spectral camera integrated into a submarine mast.

Background:
The customer has been using Harwin Connectors for many years, trusting the high-reliability connectors in the defense environment and their long-term availability.

The Challenge:
The new optronic system was an upgrade from a single HD camera to a 4k visible and short-wave infra-red camera with multiple sensors for all-light/all-weather conditions. The mast had to stay the same size, but the camera required more connections, so space was a major issue.

Harwin Solution:
Gecko-SL met the smaller size requirements, while still delivering the high-reliability performance expected for the environmental conditions.

 

Defence & Security UAV

Defence & Security UAV

Application:
Battery Power connection.

Background:
UAV platform with cameras and sensors for
surveillance and security applications: threat
detection, tracking ground assets, disaster
management, search and rescue, crowd
control. Operates up to 4,500 meters and
carries temperature and humidity
certification.

The Challenge:
Power required from the battery to a high
current payload application, needing
continuous 60A current through a
cable-to-board connection. Connection must
be high-reliability with solder cups on the
cable connector.

Harwin Solution:
The Kona 2-contact female cable connector
mated to the male PCB connector supplies
the high-reliability connection required, with
the 60A current-carrying capacity. The PCB
connector is on the battery side, making the
battery easy to disconnect and replace when
required.

 

All-in-one Ventilator Unit

All-in-one Ventilator Unit

Application:
Modular ventilator unit with built-in screen.

Background:
The ventilator provides total care and monitoring in one portable unit, designed to stay with the patient through attendance, transport, care and ward transfers. Continuous operation requires quality components.

The Challenge:
Flat, flexible connections are required within each module of the ventilator unit. Space and weight are critical due to portability requirements.

Harwin Solution:
Archer IDC connectors provide a quality connection system, including a low profile ribbon cable and surface mount PCB connectors with latches. Quality manufactured standard products provide for a fast response to recent Covid-19 demands.

Panoramic Vision system

Panoramic Vision System

Application:
Control unit for panoramic vision system for Military vehicle.

Background:
Customer looking to provide power & data to actuators on next-generation camera controls for a defence application.

The Challenge:
Stabilised camera to be used in operations under severe shock and vibrations.

Harwin Solution:
Datamate, Gecko and M300 products provided rugged connections, while pre-made cable assemblies eased the production process.

 

Taitien Unveils Revolutionary X4 Series Miniature Quartz Crystal: Setting New Standards for the Heart of Future Smart Devices

To address the surging demand in the smart wearables and smartphone markets, Taitien proudly introduces the game-changing X4 Series miniature quartz crystal. This product not only optimizes size and power consumption but also sets new benchmarks in terms of high accuracy and reliability.

Unmatched Precision and Stability
With a stringent frequency stability of ±10ppm, the X4 Series consistently performs across a wide operation temperature range, from commercial to industrial and automotive applications. Remarkably, it boasts an aging rate of just ±3 ppm/year.

Design Flexibility and Multi-Function Integration
Its compact dimensions of just 1.2 x 1.0 x 0.3 mm increase more flexibility to product developer, making it easier to integrate additional functions or components.

Meeting High-Frequency Demands
Supporting a frequency range from 24MHz to 80MHz, this crystal aligns perfectly with the recent requirements for IoT and high-speed data transmission applications.

Low Power Consumption and Outstanding Reliability
With a peak drive power of only 200µW, it is perfectly suited to meet the minimal power demands of smart wearables and smartphones. Additionally, the ceramic enclosure enhances its unmatched reliability.

Taitien’s X4 Series quartz crystal is an exhilarating innovation. It shrinks the size of quartz crystals while maintaining high performance and a broad spectrum of applications. Whether you’re working in IoT, low-power wireless communications, 5G communications, advanced medical devices, or other high-end applications, the X4 offers unprecedented flexibility and performance. For more product information and purchase options, please visit Taitien’s official website.

Features

  • High Precision (±10 ppm)
  • Tiny Size (1.2 x 1.0 x 0.3 mm)
  • Wide Temperature Range (-40°C ~ +125°C)
  • High Frequency Range (24MHz ~ 80MHz)

Applications

  • Wearables, Smart Speakers, Digital Health, Smartphone, Tablets, PCs
  • Industrial IoT, Meter, Light/Building Monitoring
  • Enables Wireless Communication: BLE, WiFi, NB-IoT, UWB

 

 

Industrial IoT Antenna Solutions for Process Automation

PCTEL offers a complete portfolio of antenna, cabling, and accessory products for specialized Industrial IoT (IIoT) wireless networks. With in-house antenna design and testing facilities in the United States and Asia, they are a leading provider of RF optimization services for multi-band cellular and Wi-Fi installations.

Engineering & Manufacturing Capabilities

Members of their RF and mechanical design teams have decades of experience solving customers’ wireless challenges. PCTEL provide:

  • Antenna system design for multiple co-located radio configurations
  • Evaluation of installation and environmental challenges
  • Development of detailed platform model for electro-magnetic (EM) simulation
  • Embedded systems design and integration expertise
  • System-level design verification and analysis
  • On platform test and measurement validation

Performance Leaders

PCTEL’s RF design and development expertise is trusted by the world’s leading operators. Having achieved 25 years of innovation and excellence, their customers rely on us for:

  • Leadership in antenna technology for IoT applications
  • Preferred vendor status with original equipment manufacturers of Wi-Fi and cellular routing equipment
  • Global manufacturing capabilities with locations in the United States and Asia
  • Global channel reach with sales locations around the world

Industrial IoT Antenna Solutions

Process Automation

  • Rugged antennas designed to withstand high vibration and extreme temperatures
  • Full line of wireless connectivity solutions including mounting brackets, cable, and surge protection products
  • Custom engineered antenna solutions for wireless sensor, gateway, and access point housings

Active Electronically Scanned Array Radar

Application:
Compact power supply for AESA Radar system used in large naval vessels for threat tracking.

Background:
Customer contacted Harwin to find a drop in replacement for panel mount hybrid connectors.

The Challenge:
Competitor was originally designed-in but customer sought more stable supply chain and better lead-times.

Harwin Solution:
Datamate Mix-Tek SMT power and signal connectors up to 20A reduced the stack height while delivering good power performance.