Connectors for SWaP-based designs

The Interconnect Guru from Harwin is here to bring you the latest innovations in connector technology .

This episode covers the challenges of #SWaP – Size, Weight and Power – in high-reliability applications.

The Interconnect Guru explains the benefits of the 1.25mm pitch Gecko-SL range of connectors for demanding environments. Save space and weight without sacrificing power or performance.

Watch the video to learn more.

 

Panoramic Vision system

Application:
Control unit for panoramic vision system for Military vehicle.

Background:
Customer looking to provide power & data to actuators on next-generation camera controls for a defence application.

The Challenge:
Stabilised camera to be used in operations under severe shock and vibrations..

Harwin Solution:
Datamate, Gecko and M300 products provided rugged connections, while pre-made cable assemblies eased the production process.

When Standard Is Not An Option

Custom Solutions

In addition to our standard line of PCB and M55302 connectors, IEH specializes in custom applications, many of which incorporate our Hyperboloid contact technology and meet the specific needs of our customers’ applications. Below are but a few examples of the types of custom connector solutions we’ve designed. We would be happy to review your current interconnect requirements, and work with you on a solution to suit your needs.

Semi-circular, stacking connectors for parallel boards inside a munitions chamber, where high reliability and high density were mission-critical.

Rounded-edge connectors for circular chambers in auto-feather units for jet engines.

1,200 pin connector for an interface board on rotary-winged military vehicles.

Receptacles on power conversion boards to mate with pins on various DC-DC daughtercards.

D-shaped connectors for ruggedized medical and commercial applications, including docking stations, mobile diagnostic equipment, and remote terminals. The ability of the Hyperboloid contact to last over 100,000 mating cycles was preferred.

Hyperboloid contacts in a pin grid array (PGA) for an electronic airborne warfare system.

Edge of a circular card for the guidance section of a torpedo.

Connect with Confidence – Harwin Overview

Harwin makes superior products of the highest quality for demanding applications.

This is no idle boast. Harwin UK headquarters carries EN 9100 / AS9100D certification. We focus on quality, safety and technology. We continually improve our quality systems and invest in advanced manufacturing & automation. Helping you solve your connection challenges is our passion. We back this up with amazing global support and agile response to your needs. We bring you innovative, dependable connector technologies; and we deliver them reliably, quickly and cost-effectively.

Watch the video to learn more.

 

Power Distributor for Humanoid Robot

Application:
Brushless Motor Controller Unit for Humanoid robotics.

Background:
Advanced robotics programme to validate technology for use in several robotics applications including patient rehab, humanoid walking robot and search and rescue.

The Challenge:
Customer required high density combined with high power (up to 80 A peak). Also having mate-before-lock and fast mating/unmating operations was key due to large number of connectors on board.

Harwin Solution:
Customer upgraded the power pins and locking mechanism in second generation design to 6X Datamate high-power connectors.

 

Active Electronically Scanned Array Radar

Application:
Compact power supply for AESA Radar system used in large naval vessels for threat tracking.

Background:
Customer contacted Harwin to find a drop in replacement for panel mount hybrid connectors.

The Challenge:
Competitor was originally designed-in but customer sought more stable supply chain and better lead-times.

Harwin Solution:
Datamate Mix-Tek SMT power and signal connectors up to 20A reduced the stack height while delivering good power performance.

 

VTOL Drone

Application:
Battery Management System.

Background:
New design for civil UAV to scan industrial areas – Perimeter security, Thermal mapping, leak detection, emergency response and structural inspection.

The Challenge:
Size Weight and Power from commercially available (CoTS) technology. Reliability was also key as this formed part of a Safety Critical System (SCS).

Harwin Solution:
Datamate Mix-Tek with high power contacts – up to 40A.

Gas Meter

Gas Meter

Application:
In-home metering.

Background:
Designed for the Netherlands’ market, units are installed in-home with strict RF attenuation profile requirements.

The Challenge:
Customer required an EMC solution of clips and cans for a low profile, space constrained area.

Harwin Solution:
Micro shield clips and low profile cans.